Customised System Solutions from UNTHA
UNTHA system solutions are designed for waste management companies and recyclers dealing with varying material streams and increasing quality requirements. Materials such as waste wood, cables, composite materials and mixed waste can be processed in a single line. The UNTHA team takes care of planning the entire system solution and integrating all components: shredders, discharge and conveyor belts, separation and sorting technology, fire protection systems and much more.
Top-quality output material, flexibility and economically predictable costs are among the key benefits of UNTHA system solutions. The complete solution is individually tailored to the customer’s requirements, with all components optimally coordinated. In addition to the machinery, this also includes steel constructions, service access points and comprehensive fire protection measures.
Flexible, single-stage processing lines
The Austrian premium manufacturer is known worldwide for its innovative shredding solutions. Integrating these technologies into holistic system solutions is a logical next step. UNTHA handles all project phases: from planning and manufacturing through to delivery and installation, right up to commissioning and staff training. Regulatory requirements, approval procedures and environmental regulations are also taken into account at an early stage.
“We offer prospective clients a free engineering consultation, during which we discuss all requirements in detail and analyse material flows and on-site conditions. Based on this, we draft an initial concept for the system solution and also provide a cost-benefit analysis,” explains Markus Fraubaum, Customer Solution Engineer at UNTHA.
Customer benefits:
- Everything from a single source: A single point of contact for electrical systems, control systems, steel construction, conveyor technology, installation and service.
- One solution instead of multiple lines: Significantly lower investment, maintenance and operating costs, as well as reduced staffing requirements.
- High productivity: Up to 40 t/h throughput with a homogeneous particle size and single-fraction output.
- Maximum flexibility: Quick screen changes for custom particle sizes, high throughput with low maintenance requirements, and the processing of a wide variety of materials.
- System-optimised: Electrically driven shredders, in stationary or semi-mobile versions, ensure low dust and noise emissions and facilitate regulatory approvals.
- CE marking: Compliance with relevant standards and certification processes.
System solution fpr waste wood processing in Germany
“At our heating plant in Dingolfing, we utilise packaging waste wood (waste wood of classes A1 and A2) from the BMW Group plant to generate process energy. This is fed back into the plant and used there to heat the production halls. This creates an efficient cycle in which waste materials are utilised sustainably,” says Robert Heider, Managing Director of UP Energiewerke and Stadtwerke Dingolfing, regarding the UNTHA system solution.
Large quantities of waste wood are generated daily at the BMW Group plant in Dingolfing. UP Energiewerke GmbH was seeking a high-performance and reliable solution for its utilisation. eta Energieberatung GmbH took charge of the conceptual design and technical consultancy and ultimately recommended UNTHA as the general contractor.
“UNTHA took on the planning of this turnkey complete solution for us. All components were perfectly adapted to our requirements and optimally coordinated with one another. The collaboration was very positive and characterised by flexibility and professionalism. We can wholeheartedly recommend UNTHA.” − Stefan Hoppe, Head of District Heating and Operations Manager at the Industriestraße Heating Plant.
The centrepiece of the delivered system solution is an XR2000 with an RC cutting system. The single-shaft shredder processes waste wood efficiently and is resistant to contaminants such as nails, screws or staples. Through the combination of the RC cutting system and a 70 mm perforated screen, around 6–7 tonnes per hour are shredded into a fraction suitable for thermal recycling (P63). Following shredding, automatic metal separation takes place via a magnetic separator, and the material is then transported via enclosed conveyor belts to the outdoor area. There, the material is temporarily stored in bunkers and fed into the waste wood boiler.
To reduce dust emissions, the shredder’s hopper has been fitted with a water spray system. An automatic fire protection system detects sparks and heat build-up and triggers extinguishing measures if necessary. A pre-assembled technical container with integrated control and cooling technology also significantly reduces the installation effort on site.
Images for download (Reproduction for press purposes free of charge, image credit: UNTHA shredding technology GmbH) https://untha.canto.de/b/HDDBR
Image 1: UNTHA system solution for single-stage processing of waste wood
Image 2: (from left) Robert Heider, Managing Director of UP Energiewerke und Stadtwerke Dingolfing, and Stefan Hoppe, Head of District Heating and Operations Manager at the Industriestraße heating plant, in front of the UNTHA system solution
Image 3: The XR2000RC shreds around 6–7 t/h of packaging waste wood to a P63 fraction
